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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Inspection Scope, Planning, and Data Evaluation | 28% | - Code scope, jurisdiction, and regulatory requirements - Records review and baseline data collection - TML/CML selection and measurement planning - Inspection methods and technique selection - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Authorization and responsibility for work - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Documentation and post-work verification - Rerating, reclassification, and nameplate updates |
| Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules |
| Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - High-temperature damage and material degradation - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) |
API Pressure Vessel Inspector Sample Questions:
1. Under API-510, when is it required to perform a pneumatic test instead of a hydrostatic test?
A) When the vessel contains toxic substances
B) Always prefer pneumatic testing
C) When water is not available
D) When the vessel operates under vacuum
2. Under API-510, a pressure vessel inspector must renew their certification every:
A) 10 years
B) 3 years
C) 5 years
D) 6 years
3. Discuss the integration of environmental sustainability practices in the maintenance and inspection of pressure vessels as per API-510.
4. Widely scattered pits may be ignored as long as all but which of the following is true?
A) Sum of dimensions along a straight line does not exceed 2 inches
B) Total area of pits does not exceed 7 square inches in any 8" diameter circle
C) No pit depth greater than 1/2 the vessel wall exclusive of the corrosion allowance
D) No pit depth greater than 2/3 the vessel wall exclusive of the corrosion allowance
5. The function of an authorized inspection agency in accordance with API-510, is whose responsibility?
A) Authorized inspection agency
B) Authorized engineering company
C) Authorized repair organization
D) Owner-user
Solutions:
| Question # 1 Answer: A | Question # 2 Answer: B | Question # 3 Answer: Only visible for members | Question # 4 Answer: D | Question # 5 Answer: D |





